Yangwang Jinggong Hardware (Guangdong) Co., LTD

Professional CNC fixture for 20 years

中/EN

Service Hotline: 18929415738
19925422097

Consultation Center

Your current location:Home > Consultation Center > Selected articles

How to improve the durability of CNC machining fixtures through material selection?

Source: Yangwang Jinggong Hardware (Guangdong) Co., LTD | Release date: 2024-09-25

- Yangwang Jinggong -


In the field of CNC (computer numerical control) processing, the fixture is a key component connecting the workpiece and the machine tool, and its durability directly affects the processing accuracy, efficiency and product quality. Therefore, choosing the right fixture material is an important means to improve the durability of the fixture. From the perspective of material selection, this paper discusses how to enhance the durability of CNC machining fixtures through scientific material selection. -



PART 01

Understand the functions and requirements of fixtures

In the CNC machining process, the fixture must not only firmly fix the workpiece, but also withstand the various forces and vibrations generated during the cutting process. Therefore, the fixture material needs to have good mechanical properties, such as high strength, high hardness, high wear resistance and good deformation resistance. In addition, considering the processing efficiency and cost, the fixture material should also have good processing performance and low maintenance costs.



PART 02

Resistance to common fixture materials and characteristics

-- 01, metal materials --

1

Cast iron

The cast iron fixture has high rigidity and good vibration resistance, which is suitable for the clamping of large and heavy workpieces. However, the processing of cast iron fixtures is difficult and the cost is relatively high.

2

steel

Steel fixtures have high strength and hardness, and are easy to process and heat treatment. Different types of steel (such as carbon steel, alloy steel, etc.) have different mechanical properties and can be selected according to specific needs.

3

Aluminium alloy

Aluminum fixture light weight, high strength, suitable for the need to reduce the weight of the scene. However, the wear resistance of aluminum alloy is relatively poor, and it needs regular maintenance and replacement.


-- 02, non-metallic materials --


Engineering plastics

Some engineering plastics (such as nylon, PEEK, etc.) have good wear resistance, corrosion resistance and low friction coefficient, and are suitable for precision machining and high-speed cutting. However, the strength and stiffness of the plastic fixture are relatively low, so it is necessary to design the structure reasonably to enhance its stability.




PART 03

Principle of material selection


Select according to the characteristics of the workpiece

Different materials of the workpiece on the fixture requirements are different. For example, when processing hard metals (such as stainless steel, titanium alloy), it is necessary to choose a fixture material with high hardness and wear resistance; When processing soft metals (such as aluminum, copper), the requirements for fixture hardness can be appropriately reduced.

Consider cost and performance

In the selection of fixture materials, it is necessary to consider cost, processing performance, durability and other factors. For example, although the durability of high-performance alloy steel fixtures is excellent, its cost is relatively high; Although the cast iron fixture cost is lower, but the processing difficulty is larger and the weight is larger. Therefore, the most cost-effective material should be selected according to the specific needs.

Focus on the machinability and stability of the material

The machinability of fixture material directly affects the processing efficiency and cost. Materials that are easy to process and heat treat can shorten production cycles and reduce production costs. At the same time, the stability of the fixture material is also crucial, and it is necessary to ensure that it is not easy to deform and damage during long-term use.


PART 04

Other measures to improve fixture durability

1

Optimized fixture design

Reasonable fixture design can significantly improve its durability. For example, by increasing the support area of the fixture, optimizing the clamping method, reducing the stress concentration point and other measures, the strength and stiffness of the fixture can be enhanced.

- Look up Seiko Hydraulic Combination Vice -


2

Choose high quality accessories

The quality of the accessories in the fixture (such as screws, nuts, springs, etc.) also directly affects the durability of the fixture. The selection of high-quality accessories can ensure that the fixture is not easy to loosen and damage during use.

3

Regular maintenance and maintenance

Regular maintenance and maintenance of the fixture can extend its service life. For example, cleaning the cutting residue on the fixture surface, inspecting and replacing badly worn parts, etc.

More fixture knowledge welcome to the home page




Latest News

Follow Us:

     Copyright © 2023  Yangwang Jinggong Hardware (Guangdong) Co., LTD  


Copyright  2024  Yangwang Jinggong Hardware (Guangdong) Co., LTD

18929415738
Service Hotline: